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Reference

Laser service glossary

The terms that appear on laser equipment, in its documentation, and in the way owners and operators describe a problem. Each entry says what the thing is and why it matters to whoever has to keep the machine running. 102 terms across beam properties, sources, beam delivery, motion and control, process results, packaging and printing equipment, service vocabulary and safety.

Written for ownersNot a physics course and not a repair manual
Synonyms includedThe word you would type, next to the word the manual uses
Every sectorIndustrial, packaging and printing, and scientific

Contents

If a term you are looking at on a machine is not here, say it in the words on the label or the screen when you get in touch. Naming the part wrongly has never cost anyone an answer.

Beam and pulse properties

Wavelengthalso λ
The colour of the light a laser emits, given in nanometres or micrometres. It decides what a material absorbs, so it is the first thing that makes a laser suitable or unsuitable for a job: 1.06 µm from a fiber or Nd:YAG source, 10.6 µm from a CO2 source and 355 nm from a tripled source behave completely differently on the same plastic.
Beam quality factoralso M squared, M²
A dimensionless number comparing a real beam to an ideal diffraction-limited one, which has M² = 1. It is the ratio of the real beam's waist-times-divergence product to that ideal. A higher M² cannot be focused as small, so a change in M² shows up as a wider cut or a weaker weld before anything else does.
Beam parameter productalso BPP
The beam waist radius multiplied by its half divergence angle, usually quoted in mm·mrad. It is the beam-quality figure the fiber laser industry normally states, and it is what a cutting head's optics were selected around.
Transverse modealso single-mode, multimode
The spatial shape of the beam across its cross-section. A single-mode beam has one clean intensity profile and the best focusability; a multimode beam carries several and focuses to a larger spot with a flatter top, which some thick-section cutting and welding prefers.
Focal spot size
The diameter of the beam where it is smallest, at the work. It is set by the wavelength, the beam quality and the optics in the head, not by the power setting.
Depth of focusalso Rayleigh range
The distance along the beam over which the spot stays close enough to its smallest size for the process to work. A shorter depth of focus makes a machine less tolerant of sheet flatness and standoff variation.
Collimation
Turning a diverging beam into one whose rays are close to parallel, so it can be carried a distance and then focused deliberately.
Average power
The optical power delivered over time, in watts. On a pulsed system it is the figure quoted on the nameplate, and on its own it says little about what each pulse does.
Peak power
The power inside a single pulse at its maximum, which on a short-pulse system can be many orders of magnitude above the average power. It is what allows material removal with very little heat.
Pulse energy
The energy carried by one pulse, in joules or millijoules. Average power divided by repetition rate gives it, which is why raising the rate on a fixed-power source lowers the energy in each pulse.
Pulse durationalso pulse width
How long a pulse lasts. The ranges have their own names and their own equipment: nanosecond, picosecond and femtosecond. Shorter pulses put less heat into the surrounding material for the same removed volume.
Repetition ratealso PRF, pulse repetition frequency
How many pulses a second the source emits, in hertz, kilohertz or megahertz.
Duty cycle
The fraction of time a modulated source is actually emitting, given as a percentage. Relevant to marking and coding systems whose output is gated by the production line rather than run continuously.
Fluencealso energy density
Energy per unit area, usually J/cm². It is the figure that decides whether a surface is marked, ablated or damaged, and it is why the same source can be safe on one optic and destructive on another.
Irradiancealso power density
Power per unit area, usually W/cm². The continuous-wave counterpart of fluence, and the figure that matters on a source that runs continuously rather than in pulses. The same power through a smaller spot is a completely different process.
Chirp
A pulse whose instantaneous frequency changes across its duration, so its colours do not arrive together. Ultrashort systems chirp a pulse deliberately to make it safe to amplify, then remove the chirp again at the output.
Group delay dispersionalso GDD
The wavelength dependence of how long light takes to pass through something, in fs². It is why an ultrashort pulse gets longer as it travels through glass, and why those systems contain elements whose whole job is to cancel it.
Mode-locking
Holding a fixed phase relationship between a laser's longitudinal modes so the output becomes a regular train of ultrashort pulses at the cavity round-trip rate. A system that has stopped mode-locking still emits light, which is why the symptom is usually described as wrong output rather than no output.
Q-switching
Holding loss high inside the resonator while energy builds in the gain medium, then releasing it quickly, which produces short pulses of very high peak power. The standard way a nanosecond industrial or scientific source is built.
Harmonic generationalso SHG, THG, FHG, frequency doubling
Converting light to a shorter wavelength in a nonlinear crystal: second harmonic halves the wavelength, third and fourth divide it further. It is how a 1064 nm source becomes a 532, 355 or 266 nm source, and conversion is never complete, so the output is a mixture that has to be separated.
Optical parametric oscillatoralso OPO
A nonlinear device in a resonant cavity where one pump photon becomes two of lower energy, called signal and idler. Changing the crystal angle or temperature tunes the output, which is why an OPO is used where a fixed wavelength will not do.
Optical parametric amplifieralso OPA
The same nonlinear process used as a single-pass amplifier for an existing signal rather than inside a cavity. Common in ultrafast systems for tunable output.
Seed laseralso oscillator
The small, well-behaved source that defines the pulse a larger system then amplifies. Its properties set what the whole chain can produce.
Master oscillator power amplifieralso MOPA
An architecture where pulse shape and timing are set by a low-power oscillator and the power comes from separate amplifier stages. It lets pulse duration be varied independently of repetition rate, which fixed-pulse sources cannot do.

Laser sources and gain media

Laser sourcealso resonator, laser head
The part of the machine that actually generates the light, as distinct from the machine that moves it. On a modern industrial machine it is a replaceable module with its own power supply, cooling and interface.
Gain mediumalso active medium
The material that amplifies light when energy is put into it: a doped crystal, a doped fiber, a gas mixture or a semiconductor.
Pump diodealso pump module, diode bar
The semiconductor emitter that puts energy into the gain medium. Pump diodes are consumable: their output falls with accumulated hours, and a system that has lost output over years rather than suddenly is usually described in those terms.
Diode driveralso current supply
The power electronics that deliver precisely controlled current to a pump diode, along with its protection and interlocks. A separate assembly from the diode, and a separate failure from it.
Fiber laser
A source whose gain medium is a doped optical fiber, normally ytterbium, emitting near 1 µm. Now the default for metal cutting and welding, and generally supplied as a sealed module.
CO2 laser
A gas source emitting at about 10.6 µm, still the right tool for non-metals: acrylic, wood, paper, film, textiles, many plastics. Very much current equipment rather than legacy, and built as sealed, slab or flowing-gas types that differ in what they need.
Diode-pumped solid statealso DPSS
A solid-state source, usually a doped crystal, pumped by diodes rather than by a flashlamp. Covers most nanosecond scientific and industrial marking sources built in the last two decades.
Nd:YAGalso neodymium YAG
Neodymium-doped yttrium aluminium garnet, the most widely used solid-state gain crystal, emitting at 1064 nm and frequently harmonically converted.
Ti:sapphirealso titanium sapphire
Titanium-doped sapphire, a broadly tunable crystal that supports very short pulses. The foundation of a generation of ultrafast research systems, many of which are now out of manufacturer support while still in daily use.
Flashlamp
The pulsed lamp used to pump older solid-state lasers before diodes. A consumable with a rated shot life, and the reason older systems have a service interval diode-pumped ones do not.
Fiber amplifier
A length of doped fiber used to raise the power of a beam already produced elsewhere, rather than to generate it.

Beam delivery and heads

Process fiberalso delivery fiber, feeding fiber
The armoured fiber optic cable that carries the beam from the source to the processing head. It is a precision optical component inside a protective jacket, not a cable, and its end faces are part of the beam path.
QBH connectoralso QD, high-power fiber connector
A high-power fiber optic connector interface widely used between a fiber laser source and a processing head. The end face sits in the full beam, so its condition is part of the machine's optical condition.
Cutting headalso processing head
The assembly at the end of the beam path that collimates, focuses and delivers the beam to the work, together with assist gas, height sensing and a protective window. On a modern machine it also contains motorized focus and sometimes beam shaping.
Protective windowalso cover slide, cover glass
A consumable flat optic between the head's internal optics and the process, there to be damaged instead of them. Its condition affects the beam reaching the work.
Collimating lens
The optic that takes the diverging beam leaving the fiber and makes it parallel, before the focusing optic acts on it.
Focusing lens
The optic that brings the collimated beam to its working spot. Its focal length sets both the spot size and the depth of focus.
Nozzle
The tip the beam and the assist gas leave through. A consumable whose geometry and alignment to the beam are part of the process, not just plumbing.
Capacitive height sensingalso standoff control
The system that keeps a cutting head at a set distance above the sheet by measuring capacitance between nozzle and workpiece, correcting for sheet flatness as the head moves.
Galvanometer scanneralso galvo, scan head
Two fast mirrors on driven shafts that steer the beam across a field without moving the workpiece. The standard mechanism for marking, engraving and coding.
F-theta lensalso scan lens
A lens designed so that position in the field is proportional to the scanner angle, which keeps a galvo-marked image flat and correctly proportioned. Specific to a wavelength and a field size, and not interchangeable across them.
Beam expander
An optical assembly that changes beam diameter before the focusing optic, used to trade spot size against depth of focus.
Beam splitteralso partial reflector
An optic that divides a beam between paths, or separates wavelengths after harmonic conversion.
Isolatoralso optical isolator
A one-way device that stops reflected light travelling back up the beam path into the source, where it can do damage.

Motion, control and support systems

CNC controlalso machine control
The computer and software that coordinate motion, source power and process gas from the part program. On older machines it is frequently the component that ends support first, while the mechanics and the optics are still sound.
Servo drivealso amplifier
The power electronics that turn a control command into controlled motor motion, with position and current feedback.
Encoder
The feedback device that reports actual position or speed back to the drive and the control. Motion accuracy depends on it being believed.
Backlashalso lost motion
Movement of the driven side that does not follow the drive immediately on a reversal, from clearance in the mechanics. It shows on a part as features that are correct in one direction and not the other.
Linear guidealso rail, way
The precision guideway a machine axis runs on. A wear item on a machine that has been in production for years.
Drag chainalso cable carrier
The articulated carrier that guides cables, fiber and hoses along a moving axis. Its condition matters because the fiber inside it is an optical component.
Chilleralso process cooling unit
The unit that removes heat from the source, the head and sometimes the electronics, holding coolant at a set temperature and flow. Laser sources are specified with cooling assumed, so the chiller is part of the laser, not an accessory.
Dew point
The temperature at which the air in the machine becomes saturated and water condenses. It is why coolant temperature and ambient humidity are stated together on cooled laser equipment, and why the same setpoint behaves differently in summer.
Assist gasalso process gas, cutting gas
The gas delivered through the nozzle to the cut, typically oxygen, nitrogen or compressed air. Its choice, purity and pressure change the result as much as the laser settings do.
Fume extractionalso filtration
The system that removes process fume and particulate from the cutting or marking area. Part of both the safety case and the optical condition, since what is not extracted settles on optics.
Interlock
A circuit that prevents emission unless the machine's enclosure, guards and covers are in the state the safety case assumes.
PLCalso programmable logic controller
The controller handling machine logic, sequencing and safety-related interlocking, alongside the motion control.

Process terms you see on a part

Kerf
The width of material the cut removes. It has to be known for the part to come out to size, and a kerf that has changed without the program changing is a real observation about the machine.
Drossalso burr
Resolidified material clinging to the underside of a cut edge, which has to be removed by hand if it is there. Dross appearing on a job that used to come off clean is a real observation about the machine and worth reporting in those words.
Heat affected zonealso HAZ
The material next to a cut or weld whose structure was changed by heat without melting. Shorter pulses and faster processes make it smaller.
Piercealso piercing
The initial hole made through the material before a contour cut starts.
Taperalso edge squareness
A cut edge that is not perpendicular to the surface, so the top and bottom dimensions differ.
Striation
The regular pattern left on a cut edge, whose spacing and depth describe how the cut was running.
Keyhole welding
A welding regime where the beam opens a narrow vapour channel into the material, giving a deep, narrow weld rather than a wide shallow one.
Spatter
Material ejected from a weld or cut that lands and sticks elsewhere, including on optics if it is not managed.
Ablation
Removing material directly by the pulse rather than by melting it away. The basis of laser cleaning, engraving and most short-pulse marking.
Annealing mark
A mark made in steel by heating without removing material, giving a colour change and a surface that stays smooth and corrosion-resistant.

Packaging, printing and engraving

Flexo plate imagingalso CTP for flexo
Producing a flexographic printing plate by imaging it with a laser rather than through film. The three routes in use are not interchangeable and need different equipment: mask ablation, a separately imaged film, and direct engraving.
Laser ablated mask systemalso LAMS
A flexo plate carrying a thin opaque layer that the imager removes, after which the plate is exposed through the mask the laser has written. The imager writes the mask, not the relief.
Thermal imaging layeralso TIL
A separate thin film that a laser images, which is then laminated to the plate so the plate is exposed through it. A different route from writing a mask on the plate itself.
Direct laser engraving
Cutting the printing relief itself into an elastomer or rubber sleeve with the laser, with no separate exposure or washout step. A different machine class from a mask imager, and a different set of consumables.
Anilox roll
The engraved metering roll that carries a controlled volume of ink to a flexo plate, specified by cell count and cell volume. Laser-engraved ceramic is the normal construction.
Gravure cylinder engraving
Producing the ink-carrying cells in a gravure cylinder. Laser engraving competes with electromechanical engraving and with etching, and the installed base contains all three.
Screen engravingalso rotary screen
Laser-forming the open areas of a rotary screen used in screen printing and in textile printing.
Laser die cutting
Cutting a shape in web or sheet material with a beam instead of a steel die. Used for labels, flexible packaging and film, and valued because the shape is changed in software rather than by ordering tooling.
Perforationalso micro-perforation
Laser-made hole patterns in film or paper, for breathability, easy opening or controlled tearing.
Scoringalso laser scoring
A partial-depth line that controls where a material folds or tears without cutting through it.
Coding and markingalso date coding
Printing variable information such as date, batch and code onto product or packaging in line. Laser coders compete with inkjet, and are chosen where a permanent mark and no consumable ink are worth more than the flexibility of a printhead.
Continuous inkjetalso CIJ
The ink-based coding technology a laser coder is usually being compared against. Named here because the comparison is the decision an owner is actually making.
Registration
Keeping an image in the right place relative to the web or the part. On a moving web it depends on encoder feedback and on the scanner keeping up.

Service and lifecycle vocabulary

Evaluationalso assessment
Establishing the condition of a machine and what it would take to return it to useful service, delivered as a written report with a scope and a price before any repair is agreed. It is a separate step from the repair, and it is what makes the repair quotable.
Component-level repairalso board-level repair
Repairing an assembly rather than only exchanging it: a board, a power supply, a driver, a controller. It is the route that exists when the exchange part does not, which is the ordinary situation on equipment out of support.
Retrofitalso modernization, upgrade
Replacing a major subsystem on an otherwise sound machine: a source, a control, drives, a head. The mechanics, the frame and the enclosure usually outlast the electronics and the optics, which is what makes a retrofit worth comparing against a new machine.
Commissioning
Bringing an installed machine into service: connection, alignment, function checks, process trials and the documented condition it is handed over in.
Relocationalso machine moving
Taking a machine out of service, moving it and returning it to service, including the disconnection, protection, re-installation and re-commissioning that go with it.
Preventive maintenancealso preventative maintenance, planned maintenance
A planned programme on an agreed scope and cadence, with a written record per machine and written findings after each visit. The alternative to the call that starts with a stopped machine.
End of supportalso obsolescence, discontinued
The point at which the manufacturer stops offering parts, service or software for a product. It says nothing about whether the machine still earns its keep, and it is the reason independent service exists.
Form, fit and function substitutealso FFF substitute
A replacement for an unavailable part that matches the interfaces and the performance the machine needs, with every difference from the original written down so the next person knows what is in there.
Original equipment manufactureralso OEM
The company that built the machine or the source. An independent service provider is not one, is not an authorized agent of one unless that is stated in writing, and names them only to identify equipment.
Authorized service centre
A provider appointed in writing by a manufacturer to work on its equipment, usually with access to parts and documentation on that basis. Naming the distinction matters because an independent provider is not one.
Warranty work
Work carried out under a manufacturer's warranty. Work on equipment under an active warranty is only done within a scope authorized in writing by the seller or the manufacturer, because doing otherwise can end the warranty.
Uptimealso availability
The share of planned production time equipment is actually able to run. The reason planned maintenance is bought, and a figure that belongs to the plant that measures it rather than to a service provider that promises it.
Mean time to repairalso MTTR
How long a stoppage lasts on average once it starts, as distinct from how often stoppages happen. Parts availability and diagnosis both sit inside it.
Spare parts holdingalso critical spares
The parts a plant keeps on the shelf so a known failure does not become a long stoppage. What belongs on that shelf depends on lead time and on what the machine cannot run without.

Safety vocabulary

Laser classalso Class 1, Class 4
The hazard classification of a laser product. Class 1 is safe in normal use, often because a hazardous beam is fully enclosed; Class 4 means the direct beam and its reflections are hazardous to eyes and skin and can start a fire. Opening an enclosed machine can change what class of hazard is present.
Maximum permissible exposurealso MPE
The highest exposure level considered not to cause injury, for a given wavelength and duration. The reference the hazard distances are calculated from.
Nominal hazard zonealso NHZ
The region within which direct, reflected or scattered laser radiation can exceed the maximum permissible exposure. It defines where controls and eyewear apply.
Laser safety officeralso LSO
The person a facility appoints to carry responsibility for its laser safety programme. On a customer site, final hazard analysis and approval stay with that facility's own safety function, not with a visiting service provider.
Lockout tagoutalso LOTO
Isolating and securing energy sources so equipment cannot start while someone is working on it. Laser equipment adds stored optical and high-voltage energy to the ordinary electrical and pneumatic cases.

Describing a problem to us

The vocabulary above helps, but it is not required. What a request actually needs is what the machine is, what it is doing now, what it did before, and when the change happened. Photographs of the screen, the label and the part are worth more than the right word for a component.

Send it in your own words

Five fields to start. Everything else on the form is there because it usually shortens the conversation, not because we need it.

Related: industrial laser service, packaging and printing lasers, scientific laser repair, preventive maintenance, spare part evaluation, notes.

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