Independent industrial and scientific laser service · New Jersey Mon–Fri 8:00–18:00 ET service@phasexlaser.com
Model

KATANA 10 HP evaluation and repair engineering

Independent evaluation and repair for the KATANA 10 HP picosecond platform. Call us when output has collapsed, a setpoint no longer changes the beam, or the model designation does not match what the system is doing. The configuration is verified from the physical labels first, and you get written findings before any repair.

StatusListed obsolete by the current product owner
MethodConfiguration verified before diagnosis
DeliverableWritten findings before any repair
Start here

Identify the system before diagnosing it

More KATANA evaluations go wrong at this step than at any point later. The model designation a laboratory has on record is frequently not the configuration sitting on the optical table, and on a platform that shipped in OEM and custom variants, that difference changes the entire diagnostic approach.

In the published Onefive KATANA HP family, the model number identifies the wavelength band, not the output power. A system described as a 10 HP but producing green output is therefore a contradiction that has to be resolved before anything else is measured. It is normally one of four things:

  1. The model designation was recorded incorrectly. The number on the purchase order, the grant record or the instrument log does not match the label.
  2. The unit is a custom or OEM KATANA 10 HP with an internal or associated second-harmonic stage, delivering visible output from an infrared fundamental.
  3. It is a paired multi-wavelength system. The KATANA HP platform was built for multi-wavelength operation, and in imaging work the units were deliberately combined. A laboratory holding two heads under one instrument record can easily attribute one head's label to the other head's output.
  4. Different labels apply to different modules. The laser head, the controller and any wavelength-conversion module may each carry their own designation, and only one of them is the number that has been written down.
What we ask for first

Photographs of every product label, read individually: laser head, controller, power supply, and any separate conversion or trigger module, each showing the complete model and serial number. Photographs of the rear panels and connections. The original configuration documents if they still exist.

No repair quotation is finalized on this platform until the exact configuration has been confirmed from the physical equipment. A quotation written against the wrong configuration is worse than no quotation.

Model and wavelength identification

As published in Onefive and NKT Photonics KATANA HP material, the designation number corresponds to the output wavelength band. Use this to check what your label is actually telling you.

DesignationPublished wavelength bandTypical role
KATANA 05 HP512 to 532 nm (green)High-power visible source, excitation and general visible work
KATANA 06 HP556 to 620 nm (orange)Visible excitation
KATANA 08 HP775 nmDepletion source in STED microscopy, paired with a visible excitation unit
KATANA 10 HP1012 to 1320 nm, commonly 1030 to 1064 nmInfrared fundamental, and the pump for downstream conversion
KATANA 15 HP1550 nmTelecom-band infrared

Band definitions vary slightly between the manufacturer's own documents across model years, and individual units were built to order. Treat this table as an orientation aid for reading your label, not as a specification for your specific serial number.

Platform behavior common to the HP family

ParameterPublished platform behavior
Pulse durationApproximately 30 ps to 10 ns, configuration dependent
Repetition ratePulse-on-demand up to approximately 100 MHz, continuously tunable
TriggeringInternal or external source, master or slave operation
ArchitectureSeeded, amplified, alignment-free pulsed module
Visible high-power exampleKATANA 05 HP at 532 nm published up to approximately 5 W and 5 µJ, with peak power in the hundreds of kilowatts

Your unit's actual configuration takes precedence over any published family figure. Where original acceptance data exists, that is the reference we work against.

KATANA, KATANA HP and KATANA XP

The platform name covers several generations and power classes, and the service implications differ.

  • KATANA is the base pulsed platform, generally at lower average power, widely used as an excitation source.
  • KATANA HP is the high-power, multi-wavelength pulsed module, designed for continuous tuning of the repetition rate and for master or slave triggered operation. This is the family most often found in imaging and microscopy laboratories.
  • KATANA XP denotes the extended-performance configurations of the platform.

For evaluation purposes the meaningful difference is not the marketing tier but what is physically inside the box: the seed architecture, the number of amplification stages, whether a wavelength-conversion stage is present, and whether the control electronics are the original generation or a later revision. Those are determined on the bench, not from the model name.

Common symptoms we are asked to evaluate

01

No output, or output far below the expected level

The system powers up and reports normally, but measured optical power is a small fraction of what the laboratory expects, or is at the detector noise floor.

02

Setpoint changes but optical power does not

Commanding a new output or current value from the front panel or from software changes the displayed value, while measured optical power stays where it was. Covered in detail below.

03

Trigger and timing operate but no optical pulse is present

Repetition rate and synchronization outputs behave normally. This confirms the timing electronics are running. It does not confirm that optical pulses exist, because the timing path and the optical generation path are separate.

04

Fundamental present, converted output low

Measurable infrared power at the fundamental with disproportionately low visible output. This is the genuine conversion-stage case, and it is distinguished from the others by the fundamental power actually reaching the stage.

05

Conversion-stage temperature instability

Crystal oven temperature that will not settle, oscillates, or drifts against its setpoint. A different failure from a stage that simply holds a flat temperature.

06

Pump driver and amplifier faults

Pump-current driver failures, protection trips, degraded pump diodes, or a fault in the amplification chain that the control layer does not report as an error.

07

Controller and communication faults

Serial or software control that appears to work while the lower-level controller is unresponsive, and readback values that turn out to be echoes of commanded values rather than measurements.

08

Silent protection states

An internal interlock or protection condition limiting power with no error, no warning and no alarm presented to the operator.

Is this what your system is doing?

Send the model, a photograph of the product label and the symptoms. We review it and respond with the next step.

The low-output case in detail

This is the pattern we are contacted about most often on this platform, and it is worth setting out the reasoning, because the obvious conclusion is usually the wrong one.

The reported pattern

  • A small measured power at the visible wavelength, in the region of a milliwatt
  • A similarly small residual reading at the infrared fundamental from the same output port
  • Commanded output or current changes the displayed value but not the measured optical power
  • Conversion-stage crystal temperature essentially constant when current is changed
  • No error, no warning, and apparently normal repetition rate and timing

Why the conversion stage is not the first suspect

Second-harmonic generation cannot produce more converted power than the fundamental delivered into it, and in practice it produces a modest fraction of it. If the visible reading and the infrared reading are of the same order, the two numbers cannot both describe a working conversion process fed by that fundamental. There are three ways that arithmetic resolves, and all three have to be tested rather than assumed:

  1. Both readings are at or near the detector noise floor. In that case the honest interpretation is that there is effectively no output at either wavelength, and the conversion stage is not the subject at all.
  2. The measurement setup is producing invalid numbers. A fiber-coupled power meter used on a free-space beam will collect an unknown fraction of the light, and a sensor calibrated for one wavelength will misreport another. Neither reading can be trusted until the measurement is repeated with calibrated free-space detection and wavelength-selective optics that separate the two components.
  3. The two readings do not describe the same optical path. Residual pump leakage, scattered light, or a second port can produce a reading that has nothing to do with the fundamental arriving at the conversion stage.

Why a flat crystal temperature is not evidence of a failed crystal

A temperature-stabilized crystal oven exists to hold its setpoint. When significant optical power passes through the crystal, the resulting heat load is visible as a disturbance the controller has to work against. When little or no fundamental arrives, there is no meaningful load to disturb. A temperature that does not move when the current command changes is therefore consistent with an absent fundamental, and it is a weak indicator of crystal failure. A genuine conversion-stage fault more often shows as temperature that will not reach or hold setpoint, or as poor conversion in the presence of a confirmed, healthy fundamental.

Why normal timing does not prove the laser is lasing

On a seeded, externally triggerable architecture, the timing and synchronization electronics run independently of whether the seed diode is emitting and whether the amplifier chain is delivering gain. A clean repetition-rate indication and a normal sync output tell you the trigger board is alive. The presence of an actual optical pulse train is a separate measurement, made with a suitable fast photodetector on the real beam.

Why a changing display is not a changing current

Systems of this generation frequently display the commanded setpoint rather than a measured value. If the command reaches the display layer but not the current driver, or if the driver is sitting in a limited or protection state, the panel will read exactly as expected while nothing changes physically. The test is to measure the drive current at the hardware and compare it against the command, and to establish whether the readback path is a measurement or an echo.

The working conclusion

On this symptom pattern, the system usually retains its control and timing functions while optical power generation is absent or strongly suppressed. The fault is far more likely to sit upstream, in the seed, the seed driver, the pump, the pump driver, the amplifier chain or the fiber path, than in the frequency-conversion stage. The conversion stage cannot be judged at all until the true fundamental power reaching it has been measured.

How we approach it

The order of work on this platform is set by one principle: eliminate the cheap explanations before touching anything expensive. The configuration is established from the physical labels, the measurement setup is validated before any reading is trusted, and the fundamental power reaching the conversion stage is established before the conversion stage is judged. That single measurement separates a conversion problem from everything upstream of it, and it is why a case can resolve differently from the way it is first described.

From there the work is systematic rather than exploratory. The command path is compared against actual drive current at the hardware, the optical pulse train is confirmed independently of the timing electronics, and the seed, pump, amplifier and fiber path are divided until the fault sits in one subsystem. The feedback path is checked in both directions, because a healthy laser reporting a false low value and a degraded laser reporting a healthy one are both seen on this generation of controller.

You receive written findings before any repair is quoted, and no repair, substitution or modification happens without your written approval of the scope and the price.

Required shipment components

A KATANA system that cannot be brought to its normal operating state on the bench cannot be diagnosed. Send:

  • Laser head
  • Controller
  • Power supply
  • All interconnecting cables, including any cable with a non-standard pinout
  • Any separate wavelength-conversion, trigger or excitation module that forms part of normal operation
  • Control software, license files or interface documentation, including the MATLAB control path if that is how the system is normally driven
  • Original manuals, configuration sheets, acceptance data and prior service reports, however incomplete

On a discontinued platform, the customer's own paperwork is frequently the only surviving record of the configuration. Send it even if it looks irrelevant.

We receive systems from outside the United States, including from Canadian universities and research institutes. We will provide the commercial documentation a repair shipment normally requires and coordinate with your shipping office. Customs classification, duties and clearance timing remain the sender's responsibility, and we do not give customs guarantees.

Evaluation scope and limits

What we offer on this model is a defined diagnostic evaluation with written findings, followed by repair engineering within a scope you approve. Stated plainly:

  • We service this platform. Contact us to confirm your configuration before assuming your specific variant is covered.
  • We are not an authorized service center for Onefive, NKT Photonics or Hamamatsu Photonics, and we hold no factory affiliation or endorsement. Those names appear here only to identify equipment.
  • We do not guarantee a repair before the evaluation. Some of these systems are found to have a failed custom assembly with no available substitute, and that outcome is reported in the same written form as any other.
  • We do not certify to original published specifications where the original acceptance data is not available. What we document is the condition on arrival, the fault found, the work performed, and the measured condition on completion.
  • Obsolete component substitution and retrofit engineering are performed only within an approved scope, and any deviation from original design is documented as such.

What is measured on this platform

The measurements that matter here are the visible and infrared components separated with wavelength-selective optics and read on calibrated free-space detection, the real optical pulse train confirmed with fast photodetection, the commanded seed and pump current compared against actual current at the hardware, the spectral condition of whatever light is present, and the fundamental power arriving at the conversion stage. PhaseX defines and provides that measurement capability for the project, drawing on owned, rented or qualified third-party measurement resources arranged as required, and the proposal states where each measurement comes from before anything ships.

Pulse-duration and beam-quality measurement, where this platform requires it, is performed with the measurement resource named in the proposal. We do not offer manufacturer-equivalent calibration, and we do not certify to original published specifications where the original acceptance data is unavailable.

Class 4 work is planned and executed under a project-specific laser safety plan. The required engineering controls, personal protective equipment, beam management and facility conditions are defined in writing before any energized optical work begins, and the infrastructure that plan calls for is provided within the project scope. Where a laboratory's own controls are involved, final hazard analysis and approval stay with the institution's LSO or EHS function.

Obsolete-support statement

The KATANA platform originated with Onefive in Switzerland, moved to NKT Photonics, and the associated product line now sits within Hamamatsu Photonics. Hamamatsu's published application material identifies KATANA HP as obsolete.

For a laboratory, that means the ordinary route has closed: no current service contract, no factory module exchange, and in many cases no surviving contact who knows the configuration. It does not mean the instrument is finished. Faults in these systems concentrate in areas that respond to component-level engineering: drivers, supplies, thermal control, feedback paths, fiber interfaces and connectors, and control electronics. Those are the areas we work in.

Where an original part no longer exists, the options are substitution with a functionally equivalent component, a redesigned driver or interface, or a documented finding that the system is not economically repairable. All three are legitimate results, and all three are delivered in writing.

Independent service

PhaseX Laser Services is an independent third-party service provider and is not affiliated with, authorized by, or endorsed by Onefive, NKT Photonics, Hamamatsu Photonics or any other manufacturer unless expressly stated in writing. Brand names and model names are used only to identify equipment for which customers may request evaluation.

Sources

Manufacturer and distributor documentation used for the family and platform descriptions on this page. Where our reading of a document differs from the configuration in front of us, the physical equipment governs.

Related pages

Next step

Send the label photographs and the measured behavior.

On this platform the first useful answer comes from the labels, not from the symptom. Send photographs of every module label with the complete model and serial number, the operating parameters you expect, and what you actually measured. We will tell you whether the configuration is one we can evaluate and what the evaluation would involve.

Request service
Contact

Talk to an engineer, not a call center

Phone
(551) 379-6083
Email
service@phasexlaser.com
Bench
239 New Road, Suite B210Parsippany, NJ 07054
Hours
Monday–Friday8:00–18:00 ET
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